EV510A-0022G-T4: High-Performance Three Phase Vector VFD | 2.2kW, 380V

Model:EV510A-0022G-T4
Power:2.2 kW (3HP)
Input Power:Three Phase 380V (±15%)
Power Capacity:4.0kVA
Input Current:5.8A
Output Current:5.1A
The EV510A-0022G-T4 is a high-performance vector VFD engineered for 3-phase 380V industrial systems, offering a robust solution for 2.2kW (3HP) applications. As part of the technologically advanced EV510A series, this AC motor drive is a comprehensive upgrade, featuring a more compact design, superior load capacity, and more stable performance. This model, an ideal 2.2kW VFD, utilizes a unique current vector control algorithm to efficiently drive both asynchronous and synchronous motors, making it the perfect drive core for various types of industrial machinery.

Why Choose This 2.2 kW (3HP) 380V Three Phase Vector VFD?

Choosing the right drive is crucial for performance and reliability. This specific 2.2 kW (3HP) VFD is the ideal solution when your 3-phase application requires more than basic speed control.

  • Precision for 3-Phase Systems: This model provides advanced vector control, essential for industrial applications needing stable speed under varying loads, high starting torque for demanding machinery, and overall smoother, more precise motor performance on a 380V network.
  • Energy and Cost Efficiency: By precisely matching the motor’s speed to the application’s demand, this VFD significantly reduces energy consumption on your 2.2kW (3HP) motor. The integrated features, like the built-in PLC and PID controller, can also eliminate the need for external control components, saving on hardware costs.
  • Increased Equipment Lifespan: The soft-start and stop capabilities (S-curve ACC/DEC) reduce mechanical stress on motors, gearboxes, and belts. This gradual acceleration minimizes wear and tear, prolonging the life of your entire machinery.
  • Versatility for Complex Applications: With a rich set of I/O terminals and standard Modbus communication, this drive is built for integration into smart, automated systems for conveyors, pumps, and specialized machinery.

Typical Application Fields

  • A food processing mixer easily handling thick dough, demonstrating the low-speed high-torque capability of a VFD.

    Food Processing Equipment

    Drives mixers, grinders, and small processing lines requiring consistent torque.

  • An industrial conveyor system moving boxes smoothly, controlled by a VFD for reliable operation.

    Industrial Conveyor Systems

    A reliable conveyor belt VFD for managing assembly lines, logistics sorting, and light-duty material handling.

  • industrial fan VFD providing optimized speed control for energy-efficient ventilation.

    Pumps and Fans

    Ideal for industrial fan VFD or water pump VFD applications, offering significant energy savings with integrated PID control.

Control Characteristics

Control Mode

Sensorless Vector Control (SVC), Closed-loop Vector Control (FVC), V/F Control 

Highest Frequency

Vector Control: 0~500Hz; V/F Control: 0~500Hz

Start Torque

0.5Hz / 150% (in SVC mode)

Speed Range

1:100 (SVC)

Speed Accuracy

±0.5% (SVC)

Overload Capacity

150% rated current for 60s; 180% rated current for 3s

I/O Specifications

Digital Input

7 channels, with 1 channel supporting up to 100KHz high-speed pulse input

Analog Input

2 channels, supporting 0~10V voltage or 0~20mA current input

Digital/Pulse Output

1 high-speed pulse output channel (0~100kHz)

Relay Output

2 relay output channels

Analog Output

2 channels, supporting 0~20mA current or 0~10V voltage output

Communication

Standard RS-485 (Modbus), supports CANlink

Operating Environment

Installation Site

Indoors, no direct sunlight, no dust, corrosive gases, etc.

Altitude

Below 1000 meters

Ambient Temperature

-10°C to +40°C (derating required for 40~50°C) 

Humidity

<95%RH, no condensation

Structural Dimensions

Dimensions (W x D x H)

112 x 118 x 180 mm

Installation Size (A x B)

101 x 171 mm

Installation Hole

φ4.6

Weight

1.3 kg

Quality Assurance

This product is developed and manufactured by Nanjing Oulu Electric Corp., Ltd. As a national high-tech enterprise focusing on industrial automation and new energy, we have an experienced R&D team and advanced production facilities, dedicated to providing high-quality, reliable products and solutions to customers worldwide.

Frequently Asked Questions (FAQ)

1. What is the difference between V/F control and Sensorless Vector Control (SVC)?

V/F control is a basic method for motor speed regulation, suitable for simple loads like fans. Sensorless Vector Control (SVC) is a more advanced algorithm that provides precise control over the motor’s torque without an encoder. It delivers high starting torque at very low speeds (150% at 0.5Hz) and better speed stability, making it ideal for machinery and conveyors.

2. How do I select the right VFD model for my motor?

The selection of a VFD primarily depends on your motor’s rated power, voltage, and application. For the model EV510A-0022G-T4, “0022” indicates it’s for a 2.2kW motor, “G” stands for general-purpose load (constant torque), and “T4” signifies a three-phase 380V input. Always ensure the VFD’s rated current (5.1A) is greater than or equal to your motor’s rated current.

3. What are the installation environment requirements for the inverter?

To ensure stable operation and a long service life, the inverter should be installed indoors in a well-ventilated area away from direct sunlight. The ambient temperature should be between -10°C and +40°C, with humidity below 95%RH and no condensation. The installation altitude should be below 1000 meters.

4. What happens if there is a momentary power outage?

This series of inverters features an “Instantaneous stop not stop” function (ride-through). In the event of a brief power grid voltage drop, the VFD can use the energy fed back from the motor to compensate for the voltage loss, allowing it to continue running for a short period and preventing production interruptions.

Quick Start Guide (How-To)

Warning: The following steps are a basic guide only. All electrical work must be performed by qualified professional personnel. Before any wiring, ensure the main power is completely disconnected and wait at least 10 minutes for the internal capacitors of the VFD to fully discharge.

Step 1: Installation

Mount the inverter vertically on a sturdy, non-flammable surface, such as a metal mounting plate. Ensure there is sufficient clearance around the unit for proper ventilation and heat dissipation.

Step 2: Main Circuit Wiring

  1. Connect the three-phase 380V AC power lines to the inverter’s input terminals R, S, and T (L1/L2/L3).
  2. Connect the three wires of the three-phase asynchronous motor to the inverter’s output terminals U, V, and W.
  3. Securely connect the ground wire to the inverter’s PE (Protective Earth) terminal.

Step 3: Control Circuit Wiring (for Basic Start/Stop)

  1. Connect one end of an external switch (or button) to the digital input terminal S1.
  2. Connect the other end of the switch to the common terminal COM.
  3. Set parameter P0-02 (Command source selection) to “1” (Terminal command channel).
  4. Set parameter P4-00 (S1 function selection) to “1” (Forward run).

Step 4: Motor Parameter Setting & Auto-tuning

  1. Upon first power-up, accurately enter the following parameters from your motor’s nameplate:
    • P1-01: Motor Rated Power (set to 2.2kW)
    • P1-02: Motor Rated Voltage (set to 380V)
    • P1-03: Motor Rated Current
    • P1-04: Motor Rated Frequency
    • P1-05: Motor Rated Speed
  2. For optimal vector control performance, perform a motor auto-tune. Set parameter P1-37 (Motor auto-tuning method selection) to “2” (dynamic auto-tuning) and start the inverter.

Step 5: Test Run

After confirming all wiring and parameter settings are correct, turn on the main power. Close the external switch connected between S1 and COM. The motor should start rotating in the forward direction. Open the switch, and the motor will stop according to the set deceleration time.

Core Features & Advantages

  • Precise Industrial Control: Employs advanced sensorless vector control (SVC) technology to achieve smooth and precise motor control, providing up to 150% starting torque at just 0.5Hz for demanding low-speed high-torque applications.
  • Robust Overload Capacity: Designed for general-purpose (G-type) industrial loads, this 3HP VFD can withstand 150% of the rated current for 60 seconds and 180% for 3 seconds, providing ample safety protection for three-phase vector VFD applications against unexpected load fluctuations.
  • Highly Integrated Control Functions: Features a built-in PLC for 16-stage speed running, and a VFD with PID control, allowing engineers to implement complex automation sequences without an external controller, simplifying system design.
  • Comprehensive System Protection: Provides multiple protection functions, including overcurrent, overvoltage, undervoltage, overheat, overload, and output phase loss, with power-on motor short-circuit detection to ensure safe and reliable operation.
  • Flexible I/O Configuration: Standard on this three-phase 380V VFD are 7 digital inputs (including one high-speed pulse), 2 analog inputs, 2 relay outputs, and 2 analog outputs, offering powerful expansion capabilities, including Modbus RS485 VFD communication.
  • Compact, Efficient Design: Optimized structural design makes it smaller than the previous generation, weighing only about 1.3 kg, effectively saving installation space and facilitating integration into compact equipment.

File

Size

Action

VFD Selection Guide.pdf

4.2MB

VFD EV510A User Manual.pdf

1.8MB

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